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08 Civic SI 3rd gear pop out

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Old 09-21-2009, 12:14 PM   #26
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i dont work for Honda, or own a 06-09 si, but how we do warranty in our dealer is a case by case situation, a TSB is honda stating they know of the common problem, and contains all info to resolve it to the best of there abilities at this time. they dont have to recall anything unless it is a safety issue. if you take it into a honda dealer and have them drive it, or better yet, go on a drive with there tech and show them the problem they should/will fix it for you. if they say they cant do anything about your "problems with your new car" go to there service manager and ask him why they cant fix your car, i promise things will fall in line nicely. (p.s. being an ass in a dealer will not help) be calm and easy to deal with yet stern that you know there is a problem with your car. my guess (not seeing the TSB) is that they will probly repalce 3rd gear/ hub , syncros, and shift fork. atleast thats what I have done on most "grinding/poping issues". good luck. I would be extremely frustrated. also just a FYI if you have a documented R.O. at a dealer before your warranty ends(with the same problem) they should cover it after you warranty expires (within reason) atleast we do... hope they fix it...
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Old 09-21-2009, 12:25 PM   #27
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ok, i looked up the TSB on my dealer sight.. here it is for you..

08-020
July 18, 2008
Applies To:
See VEHICLES AFFECTED
Transmission Grinds When Shifting Into 3rd Gear, Pops Out of 3rd Gear, or Is Hard to Shift Into 3rd Gear

SYMPTOM
The 6-speed manual transmission grinds when shifting into 3rd gear, pops out of 3rd gear, or is hard to shift into 3rd gear.
NOTE :These symptoms can be intermittent and sometimes more noticeable in colder climates.
PROBABLE CAUSE
The transmission has a faulty 3rd gear synchronizer or 3-4 shift sleeve.
CORRECTIVE ACTION
Replace the 3rd gear set.

VEHICLES AFFECTED

PARTS INFORMATION
Additional Hardware




NOTE : The following parts must be replaced when replacing the third gear set. Refer to the related service
manual procedures for the locations of these parts.

REQUIRED MATERIALS
Honda Genuine M/T Fluid:P/N 08798-9031, H/C 8429094
Accord: 2.6 qt. required
Civic: 1.8 qt. required

In warranty:
The normal warranty applies.

Out of warranty:
Any repair performed after warranty expiration may be eligible for goodwill consideration by the District Parts and Service Manager or your Zone Office. You must request consideration, and get a decision, before starting work.
DIAGNOSIS
Drive a known-good vehicle under the same conditions as the customer's complaint, and
compare the shift quality. If the customer's vehicle has noticeable shift quality problems,
replace the 3rd gear set.

NOTE : It is not uncommon for there to be some resistance or notchiness when shifting
into third gear.
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