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SilkRoad coilover systems, produced by Section Japan, utilize a spherical bearing in the upper strut mount which is produced with an overlay casting process. This process includes a ceramic/stainless steel insert which has a semi-spherical close-tolerance outer surface and lubrication ribs throughout the outer surface. The ceramic/stainless steel insert is threaded completely through, and, as tightened, slides down into the spherical bearing contained in the upper strut mount.
Despite appearing to only be tightened with a small percentage of threads relative to the overall height of the “nut”, in actuality, the nut is a machined surface of the entire component only present to enable a wrench, or other tool, to be used for assembly/disassembly. In other words, the surface allows for attaching/detaching of the strut cartridge to/from the upper strut mount and is not a separate component (it is not a nut). The small area below the hexagonal machined surface serves as a spacer between the hexagonal machined surface and the spherical bearing, to prevent binding/contact between the hexagonal surfaces and the bearing or the bearing race in the case of extreme angular rotation of the central axis, as would be the case during steering of the vehicle combined changes in the length of the coilover assembly as it travels throughout its range of motion.
In addition, the bearing race contains a felt wiper. The design of the bearing/insert combination causes the spherical bearing to rotate along with the strut cartridge, which provides for lower overall friction than other configurations. This axial rotation, combined with the angular rotation of the axis and the felt wiper, causes the bearing to be cleaned as the suspension travels throughout its range of motion, helping to prolong the life of the spherical bearing and the carrier.
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