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Turbo Trim Calculator

Discussion in 'General Tech and Maintenance' started by TWOLOUDnPROUD, Sep 17, 2008.

  1. TWOLOUDnPROUD

    TWOLOUDnPROUD LX-R coming soon

    A/R Explanation
    A/R is the rated volumetric efficiency of a turbos 2 sections, so to speak. Imagine if you have a garden hose spraying water out at a pinwheel
    with the hose open ended, the pinwheel spins okay. Put a nozzle on it an the pinwheel will spin like mad.
    There are issues with the nozzle on the end, you lose volume but gain pressure. With the nozzle off you gain volume, but lose pressure and you can't turn the pinwheel as much.
    Simply put, on small displacement engines a smaller A/R is better, on large displacement engine a larger A/R is better due to exhaust volume.
    A larger A/R will spool later and provide a higher power band, if your engine is capable of reaching the RPMS it should be used in.
    You can't cross compare different types of housings and wheels, but if you have a typical T3/TO4E 57 trim with a stage 3 exhaust wheel and a .48 A/R housing, it might have a power-band of 3000-7000, with the .63 it might be 4000-8000, and with a .82 A/R housing it might be 5000-9000. If you have head-work and cams that stop pulling at 8000 RPM's, it's smart to run the .63 A/R housing. If you have a fully ported head and huge cams that will make power till 9000, the .82 A/R housing would be a better choice.
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    Inducer / Exducer
    Inducer / Exducer and how they affect one another..............
    First, the basics.....
    TRIM. Trim is a ratio of inducer vs. exducer of a compressor or turbine wheel.
    Formula for determining trim: (Minor wheel diameter would be the inducer on a compressor wheel and the exducer would be considered the major diameter. For a turbine the minor and major are called the same (small dia = minor, larger dia. = major) but the inducer of a turbine is the major diameter and the exducer would be the minor or smaller dia. Just think like this.. does the wheel "induce" air or "exduce" it........
    [(minor wheel diameter)x(minor wheel diameter) / (major wheel diameter)x (major wheel diameter)] x 100= compressor / turbine wheel trim
    T04E 60 trim (inducer = 2.290", exducer = 2.950")
    [(2.290)(2.290)/(2.950)(2.950)] x 100= trim
    (5.2441/8.7025) x 100= trim
    .6026 x 100 = trim
    60= trim
    There are trim levels for separate sub families within a series family. EXAMPLE: a T04B 60-1 is a 2.34" inducer and 3.00" exducer wheel, a T04E 60 trim is a 2.29" inducer and 2.950" exducer.... more on the subject a T3 60 trim is a 1.83" inducer and 2.367' exducer. All three comp wheels have a 60 trim. The T3 will NOT flow nowhere near the to4B 60-1 or T04E 60 trim. Also note, even though the T04B 60-1and T04E 60 trim have very close wheel specs, the T04B flows much more, (partly due to the "B" width {b-width is blade height}).
    Now with that said.. I'm going to generalize some aspects on how inducer vs. exducer affect one another and refer only to compressor wheels and NOT turbine. There are other factors I'll ignore for ease of discussion like overall size of the compressor, B-width, mach numbers, back sweep etc.
    Your inducer is a good place to start to determine a turbo's general power potential for moving air since this is were the air is "introduced' to the turbo system. Larger the inducer the larger amount of air can be swallowed. (again, there’s many other factors like blade design, angle of attack, number of blades, etc.). The larger the inducer the more power it takes to spin it up also (lag) because with each rotation its swallowing up more air so the harder the turbine would have to work. The exducer is were the air that has entered the compressor axially from the inducer gets slung out radially by the exducer blades and gets compressed as it enters the snail or scroll of the compressor housing. The larger the exducer the higher the tips speed for a given turbine shaft speed, so the faster and more compressed the air gets slung out. Generally, the smaller the trim number (smaller trim = bigger difference between the inducer and exducer, larger trim number = closer in size between the inducer and exducer) the more effient the turbo will be at higher pressure ratios. The larger the trim the more air the turbo can move, but will not be as effient at higher pressure ratios. It’s always a trade off. This is why it’s really important to be able to read compressor maps and match the turbo to your engine needs and performance goals. Fortunately for many, most of this leg work and math have been done and all you have to do is ask knowledgeable people on the forum to get the answers.
    As I stated above, the larger the inducer the more lag or longer spool-up time will be realized. BUT, with a larger exducer (with same size inducer) an interesting thing happens. In certain circumstances your spool-up time can DECREASE. This is due impart to the tip speed of the larger exducer is faster for the same shaft speed as the smaller exducer comp wheel. The higher tip speed flings the air out with more force. This only works in moderation and in the smaller to mid sized framed turbo compressors (t3 – T4 sized). There is diminishing returns in this phenomenon. So don’t expect to place a 3 inch inducer monster turbo on your ride with an 8 inch exducer and expect it to spool like a stocker. This is practiced quit frequently in hybrid or (HiFlo) stock/upgraded turbos. The turbo shop will “up-grade†the comp wheel by adding a larger inducer for overall more flow potential, then up-size the exducer as well to gain back some responsiveness and decrease spool time that the larger inducer took away from. Think of it this way: it takes X amount of exhaust energy (flow and pressure) to spin up your stock turbo in Y time, but your producing X1 exhaust. So you have great spool-up. Then you stick a larger comp wheel on there, it has the same exducer (major) wheel diameter but it has a larger trim and larger inducer for added kick. It now takes X2 energy to spool it up like your stocker did but your only making X1 exhaust flow before your wastegate opens. You now have more power, but at the expense of less responsiveness, otherwise known as turbo lag. Now if you take and replace that “up-graded†comp wheel with another one with the same inducer dia. But have a larger exducer on it lower your trim (but overall still a larger comp wheel physically then the stocker). Now because the tip speed will be greater for the same shaft speed as the first upgrade, you’ll make boost sooner. Its now only taking X1 exhaust energy to spool it. This is how in moderation you can upgrade and have similar responsiveness to a stocker but with more flow. Some of this same responsiveness will be also do to a most likely up-graded exhaust system also. Again, this doesn’t work well with larger framed turbo’s do to mach differentials (blade speed from the base of the shaft to the tip gets a greater and greater differential the larger the turbo gets. Back sweep in the blade design helps a little. Many other factors such as overall mass {more inertia} and aero factors as well). Turbonetics makes exclusive wheels just to take advantage of this. They have a t3 H trim wheel with a 60 trim configuration. They come out with a “Super 60†wheel (its actually a lower trimed number when you do the math, but its basically the same exact wheel {same inducer size} with a larger exducer) to spool like the smaller 50 trim, but flow like the 60 trim. And because it has the same exact blade design and contours, it fits within a 60 trim housing with no mods.
    I think I went too deep into this..LOL… and yet I feel like I left out a lot of details, but this would have been a ridiculously long post. I also feel one should go out and get books, articles, etc if one is really interested and wants to know more on there own. All the statements I made were generalized and doesn’t necessarily apply to all comp wheels (trim does apply to all, mainly within Garrett and Garrett clones {Turbonetics, Innovative, Majestic, Master Power, early Borg Warner, AiResearch, etc. etc.}). Hope this helped anyone looking to know the “basicsâ€.
    In short. Larger inducer the more flow, more lag. Larger exducer the more effient in higher pressure ratios, but hurts overall flow, produces boost quicker for the same given inducer size. Higher the trim (closer the inducer and exducer ratio), the more likely the turbo will flow more at lower boost ratios and longer spool up time. The higher the trim (larger variance from inducer to exducer ratio) the quicker it will make boost, and it be happier at higher pressures and lower flow numbers. The lower trim comp wheels also tend to come on sooner and more linear, were the higher trim comp wheels tend to come on abruptly (again, just generalizations, as turbine trim, turbine housing A/R and motor port work will effect spool and how it comes on also. Comp housing A/R can also determine how abruptly a turbo will produce boost as well).
    Thanks to 4B11 T/C of HOU$TON TEXA$ for this info.
  2. HonCiv99

    HonCiv99 EK Swappa

    good info man, thx!

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