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Honda Timing Belt Issue George, thanks for the ideas. I'm sorry that I didn't post my solution to the problem but I did figure it out. It turned out to be the new tensioner pulley was mis-manfactured from the factory. The actual pulley alignment was not parallel to the block attachment bolt...

No wobble on the pulley - no sharp edges that I can see

I have replaced the timing belt, water pump, idler pulley, and tensioner. Runs great EXCEPT the belt is "running out" and destroying itself after about 1,000 miles. Is my problem in the tension setting? I followed Chilton manual completely on the tensioner adjustment. The water pump pulley...